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Industrial Flow Metering Solutions...
Gas Sub-Metering / Utility Auditing
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In any industry, finding a
better way to monitor and control your operating
expenses is a sure way to improve your competitive
position. The ability to monitor the amount of
Natural Gas entering your facility and to accurately
track it’s use throughout the individual areas of
consumption, can give you the information you need
to adjust for peak usage and to correctly assign
costs when reviewing general operating expenses and
specific product profitability. |
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Natural Gas is typically
delivered to the end user at a predetermined
pressure, through relatively small distribution
lines. Consumption is measured in cubic feet,
through a volumetric flow meter supplied by the gas
company and then converted to
Therms
for billing purposes.
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But, beyond this
general custody transfer, how much do you really
know about your true overall consumption? And...
How do you determine where you can find cost
savings? |
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Two ways...
1) Sub-metering at the
point of entry gives you an accurate indication of
overall consumption and 2) Sub-Metering at selected
points within your facility provides a clearer
picture of who, when and how much gas is being
consumed at specific locations and/or work areas.
This is the kind of information you need to analyze
your ongoing expenses and to then refine your
overall usage. |
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Why should I
audit the Gas Company’s readings for overall
consumption? |
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Natural gas
entering your facility is usually measured with a
Positive Displacement (PD) flowmeter supplied by the
Gas Company and metered in units of hundreds of
cubic feet (CCF). |
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Keep in mind that this is a
volumetric measurement of the gas and merely serves
as one part of the formula used to compute your
consumption charges.
What’s important for you to
know is that although Natural Gas is measured in
Cubic Feet, it’s sold in units of energy referred to
as: Therms |
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Q)aaWhat's
a Therm?
A)aaA Unit of Energy
consisting of 100,000 BTU's |
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To understand
the concept of "Therms", you'll need to know
a little about British Thermal Units or BTU's for
short. One (1) BTU is defined as the amount of
energy required to raise the temperature of one
pound of water, one degree (1°) at atmospheric
pressure.
One Cubic Foot
of natural gas has an average heating capacity of
1,025 BTU's. This value differs slightly in
different locations due to variations in the gas
mix, but for our purposes, we'll stick with 1,025.
At that rate, a therm would consist of 97.56 Cubic
Feet of Natural Gas or roughly 100 Cubic Feet when
rounded up. (CCF... See the tie?) |
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Gas Billing
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(Finally, we get to the math...)
Your monthly bill is a product of net consumption
in cubic feet, multiplied by a factor representing
the BTU content of the gas and then divided by
100,000. Because the pressure at which your gas is
delivered has a huge effect on it's density, this
figure is adjusted one more time using a Density
Factor.
The |
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The
process starts at your meter where the gas company
records a net consumption of Natural Gas in Cubic
Feet. Next, Cubic Feet are converted to Therms
using the following formula: |
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(Cubic Feet x 1,025) / 100,000= Therms
Example: Acme
Cookie Company's gas meter shows a net
consumption of 1,500.000 Cubic Feet of gas used last
month to fire the cookie ovens.
(1,500,000 x
1,025) / 100,000 = 15,375.00 Therms |
Remember...
A cubic foot of gas in this
example contains about 1,025 BTU's and a Therm is
equal to 100,000 BTU's. |
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To correct for pressure, the following formula is
used to create a factor to compensate for gas
density: |
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Pressure + 14.7) / 14.7 = Density Factor
Example:
(2.5 + 14.7) / 14.7 = 1.170 |
Usage/Density Factor:
In this example, we're
assuming a line pressure of 2.5 psig at the meter. |
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Your bill would now be figured as follows: |
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(Therm Value($) x Therms
Consumed) x Usage / Density Factor = Gas Charge |
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x 15,375.00) x 1.170 = $17,988.75 |
To
keep the math simple, we'll assume a Per Therm
Value of $1.00 |
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But, what happens if the line
pressure drops to 1/4 PSIG and your bill is still
being based on 2.5 PSIG? |
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Gas enters
your meter at 1/4 PSIG, but the density factor on
your bill is based on a system pressure of 2.5 PSIG.
Does it make a difference? Let's check back with
the Bean Counters at Acme Cookie Company,
who are already steamed over the $17,988.75 gas bill
they received last month. That bill was based on an
incoming pressure 2.5 PSIG, but in reality the
pressure had dropped to 0.25 PSIG. Let's do the
math one more time... |
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15,375.00 Therms
@ 0.25 PSI |
15,375.00
Therms @ 2.5 PSI |
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(0.25 + 14.7) /
14.7 = 1.01 (Density Factor) |
(2.5 + 14.7) /
14.7 = 1.170 |
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($1.00 x
15,375.00) x 1.01 = $15,528.75 |
($1.00 x 15,375.00) x 1.170 =
$17,988.75 |
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That's a
difference of almost $2,460.00-representing a
billing error of nearly 15%. |
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Can
this type of billing
error really happen? |
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You bet it can and it
happens every day. Pressure variations are
inevitable in gas lines. Adjustments are made for
new construction, lines are shut down for repairs...
The list of reasons is endless! The Gas Companies do
their best to correct for these inconsistencies, but
without a more accurate way to measure the flow of
gas into your facility, you're at their mercy at the
end of each billing period. |
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How can you be
sure you're only paying for your actual
consumption? The answer is simpler than you might
think... |
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Gas
measurement by mass rather than volume.
Thermal Mass Flowmeters from EPI are
temperature compensated and insensitive to changes
in system pressure, so no additional calculations
are required to obtain an accurate measurement of
your gas consumption. You just can’t do that
with a volumetric flowmeter! |
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Thermal Mass Flow Technology... |
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Thermal mass
flowmeters are solid state instruments that use the
principle of convective heat transfer to directly
measure mass flow. EPI's sensors consist of two
resistance temperature detectors (RTD's). A forced
null, Wheatstone bridge which preferentially heats
one RTD; while the other acts as the temperature
reference. The process gas flow dissipates heat
from the first RTD, causing an increase in the power
required to maintain a balance between the RTD's.
This increase is directly proportional to the
molecular rate of flow of the gas. |
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EPI
produces a wide variety of thermal mass flowmeters
for measurement and control of gas.
EPI Thermal Mass Flowmeters offer:
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Direct
measurement of mass flow or mass velocity
without requiring temperature or pressure
corrections.
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Exceptional
Turndown: 100:1 or more.
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Integral or
Remote Electronics
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Both 4-20mA &
0-5Vdc output signals
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For
additional information on EPI Thermal Mass
Flow Meters for
Sub-Metering / Utility Auditing, contact
Bill Michie at
Cross Instrumentation!
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Copyright
© 2002 by Cross Instrumentation
Specifications subject to change without notice - 10/01/02
NOTE:
The information provided
above has been compiled and published as a convenience to our
customers. All technical designs, advice, and recommendations,
including but not limited to, that appearing on this document are
rendered free of charge. As a result, Cross Instrumentation
disclaims any responsibility or liability to the buyer or user of
this information for any result obtained or damages incurred by
reason of the use or application of the design or other information
contained herein. |